Materials Development

| Developing the next generation of environmentally sustainable structural thermoplastic composites that save energy, reduce waste, and allow for making parts faster, cheaper, and more reliably.

Materials development

|Developing the next generation of environmentally sustainable structural thermoplastic, bio and textile composites that save energy, reduce waste, and allow for making parts faster, cheaper, and more reliable.



The Alfond Advanced Manufacturing Lab for Structural Thermoplastics was developed in 2015 to facilitate research in long-fiber reinforced thermoplastic composites. We are discovering mechanical properties, studying viscoelastic behavior during heating and forming, and performing computer-simulated modeling techniques for fiber-reinforced composite materials.

Research Areas

Composite-Concrete Beam

The Composite-Concrete Beam technology uses hybrid thermoplastics in which the beam is outfitted with welded shear studs. This research was commissioned by the Engineering Research and Development (ERDC) of the U.S. Army Corps of Engineers for the development of a stiffened panel system for use in load-bearing hybrid composite-concrete structures. 

Global Secure Shipping

Global Secure Shipping’s (GSS) patented, durable and cost-effective technologies enable government and commercial companies to fight theft and tampering by Transnational Criminal Organizations and minimize loss of real and intellectual property.

Cultural Object Replication

 In 2020, the Central Council of Tlingit and Haida Indian Tribes of Alaska requested that the University of Maine’s Hudson Museum return a 19th-century Tlingit frog clan helmet that was part of the museum’s collection. The Hudson partnered with researchers at the Advanced Structures and Composites Center (ASCC), as well as the Intermedia Department to create a 3D-printed replica of the helmet.

Lightweight Military Ground Vehicles

A partnership with the ASCC and US Army DEVCOM Ground Vehicle System Center was formed to develop technology to reduce the weight of military ground vehicles with fiber-reinforced thermoplastic materials that reduce cost, maintain structural integrity, and allow for rapid deployment.


Bio-Based Materials

The UMaine Composites Center is an ISO 17025 accredited testing laboratory with nearly 20 years of testing experience meeting industry standards from coupon-scale to full-scale. We have a successful history of partnering with industry and government, with over 500 product development and testing projects completed to date. Our facility includes fully equipped, integrated laboratories to develop and test durable, lightweight, corrosion-resistant material solutions for a wide variety of industries. 

Our material property testing includes adhesives, composite materials, fasteners, plastic materials, structural, and wood products, among others.

Research Areas


The Sustainable Materials and Manufacturing Alliance for Renewable Technologies (or SM²ART) is a collaborative initiative between the Department of Energy’s Manufacturing Demonstration Facility (MDF) at Oak Ridge National Laboratory (ORNL) and the Advanced Structures and Composites Center (ASCC) at the University of Maine (UMaine). The innovative research performed between these two world-class research facilities combined with industry guidance focuses on forest-derived bioproducts with an emphasis on large-scale additive manufacturing.

Material Development

The Our team is at the forefront of developing sustainable materials that cost less and require significantly less energy to produce. For example, we have reduced the energy needed to produce some of these materials by 44%, further reducing their carbon footprint by almost half.
We are improving the performance of bio-based materials to match or exceed the mechanical properties of similar fossil-fuel derived materials. For example, some of these bio-based composites show significant improvements in tensile strength and modulus, by 5.4% and 29.8%, compared to traditional materials.



The ASCC is presently constructing a new textiles lab.  In addition to research on multi-functional and e-textile fabrics and extending our composites work, it will also become a resource to the textile industry in Maine.

The lab will feature state-of-the-art equipment able to develop polymers with multiple capabilities from energy harvesting to sensing to signal reduction, to then produce into knit, 2D woven, or 3D woven fabrics. Capabilities will include: compounding custom polymer pellets, extruding materials into 3D printer filament or a custom fiber, knitting or weaving fiber into fabrics, adding an electrospun membrane for additional multi-functionality, and characterizing fabric to client specifications.

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